Discover the performance and technology that sets the CG 6020 apart from the competition
Technical Specification
- Grinding Diameter: 5-200mm
- Grinding Length: Up to 2000mm
- Precision: ±0.002mm
- Material Removal: 5x standard rate
- Heavy stock removal capability
- Reduced passes required
- Production Rate: Up to 50 parts/hour
- Power: 50 HP main motor
- Extra rigid base: 15,000 kg
- Reinforced spindle design
- Heavy-duty slideways
- Vibration dampening
Unique Selling Points
Handle components up to 200mm diameter
5x faster stock removal than conventional
15-ton machine base for vibration-free grinding
2-meter capacity for long shafts
Built for Heavy-Duty Industrial Applications
Technical Specifications
Performance & Precision
Heavy-Duty Features
Power & Utilities
Dimensions & Installation
Technical Specifications
Machine Capacity
Parameter | Specification |
Min. grinding diameter | 5 mm |
Max. grinding diameter | 200mm |
Max. grinding length (infeed) | 500mm |
Max. grinding length (through-feed) | 200mm |
Through-feed rate | 0.3 - 10m/min |
Heavy stock removal | Up to 2mm per pass |
Grinding Wheel Specifications
Parameter | Specification |
Wheel dimensions | 750x 350 x 304.8 mm |
Wheel speed | 900 RPM (variable) |
Spindle motor | 50 HP (37kW) |
Spindle bearing | Heavy-duty roller bearing |
Wheel head swivel | ±3° |
Coolant motor | 3 HP |
Regulating Wheel Specifications
Parameter | Specification |
Wheel dimensions | 450 x 350 x 203.2mm |
Speed range | 5 - 150 RPM |
Drive motor | 5 HP servo |
Feed system | Ball screw, 50mm dia |
Swivel range | ±6° |
Work Rest Blade
Parameter | Specification |
Blade material | Special Carbide for heavy load |
Height adjustment | ±75mm |
Angular adjustment | 0° to 10° |
Heavy-duty support | Reinforced design |
Machine Construction
Parameter | Specification |
Base material | Grade 30 cast iron |
Machine weight | 15,000kg |
Bed hardness | 200-240 BHN |
Slideways | Extra wide, hardened |
Linear guides | THK\HIWIN,65MM |
Ball screws | C3 grade,63mm dia |
CNC Control System
Parameter | Specification |
Controller | Fanuc 0i-TF Plus |
Display | 10.4color LCD touchscreen |
Programming | Conversational & ISO |
Program storage | 2GB |
Interface | USB, Ethernet |
Performance & Precision
Performance And Precision
Achievable Tolerances
- Diameter tolerance: ±0.002 mm
- Roundness: 0.002 mm
- Cylindricity: 0.003 mm/100mm
- Straightness: 0.003 mm/100mm
- Surface finish: Ra 0.2 - 0.6 μm
Production Data
- Parts per hour:10-50size dependent
- Material removal rate: Up to cm³/min cm³/min
- Wheel life: 2000+ hours
- Power efficiency: 0.8 kW/cm³
- Setup time: 20-30 minutes
Material Capabilities
- Carbon steel (all grades)
- Alloy steel
- Stainless steel
- Cast iron
- Hardened steel (up to 60 HRC)
- Heavy forgings
- Large castings
- Carbon steel (all grades)
- Alloy steel
- Stainless steel
- Cast iron
- Hardened steel (up to 60 HRC)
- Heavy forgings
- Large castings
Heavy-Duty Features
Features & Technology
Robust Design Elements
- Reinforced machine base
- Extra-wide guideways
- Heavy-duty spindle bearings
- Vibration isolation pads
- Thermal stability design
- Reinforced machine base
- Extra-wide guideways
- Heavy-duty spindle bearings
- Vibration isolation pads
- Thermal stability design
High Power Systems
- 50 HP grinding motor
- 5 HP regulating wheel
- 3 HP coolant pump
- High-pressure coolant delivery
- Enhanced chip removal
Large Component Handling
- Wide throat opening
- Extended work rest travel
- Heavy-duty steady rests
- Crane loading provisions
- Automatic door (optional)
IoT Features
- Power consumption monitoring
- Vibration analysis
- Temperature monitoring
- Load monitoring
- Predictive maintenance
Power & Utilities
Power & Utilities
Power Requirements
- Total connected load: 75 kW
- Voltage: 415V ±10%
- Frequency: 50/60 Hz
- Phase: 3-phase + neutral + earth
- Starting current: 350A
Coolant System
- Tank capacity: 1000 liters
- Filtration: Cyclone + Magnetic
- Pressure: 3 bar
- Flow rate: 200 lpm
- Chip conveyor: Included
Compressed Air
- Pressure: 7 bar
- Consumption: 150 lpm
- Air quality: ISO 8573-1
Dimensions & Installation
Dimensions & Installation
Machine Dimensions
- Length: 5000 mm
- Width: 2500 mm
- Height: 2200 mm
- Net weight: 15,000 kg
- Gross weight: 16,500 kg
Foundation Requirements
- Type: RCC foundation
- Depth: 100 mm
- Concrete grade: M30
- Foundation bolts: 20 nos, M30
- Anti-vibration pads: Included
Space Requirements
- Front clearance: 2000 mm
- Rear clearance: 1500 mm
- Side clearance: 1500 mm each
- Ceiling height: 4000 mm minimum
- Crane capacity: 5 tons recommended
Proven Performance Across Critical Applications
Large automotive shafts
Critical Components:
Transmission shafts
Axle components
Drive shafts
Large Bearing races
Turbine shafts and rotors
Critical Components:
Turbine shafts
Generator rotors
Large pump shafts
Power tramsmission
Industrial machinery parts
Critical Components:
Machine tool spindles
Large hydraulic rods
Mining equipments parts
Marine shafts
Mill roll and rollers
Critical Components:
Rolling mill rolls
Guide rollers
Conveyor rollers
Prodcess rolls
Heavy-Duty Options for Maximum Performance
Standard Package Includes
Grinding Components
Work Rest & Tools
Documentation & Training
Optional Accessories
Overhead crane interface
- 5-ton capacity
- Remote control
- Safety interlocks
- 5-ton capacity
- Remote control
- Safety interlocks
Hydraulic loading system
- For shafts up to 200kg
- Automatic centering
- V-block supports
- For shafts up to 200kg
- Automatic centering
- V-block supports
Powered Steady rests
- For long shafts
- Automatic adjustment
- Vibration dampening
- For long shafts
- Automatic adjustment
- Vibration dampening
Measurement Systems
Automatic Wheel Balancer
- Dynamic balancing
- Vibration monitoring
- Automatic correction
Mist Collection System
- High-capacity extraction
- 3-stage filtration
- Oil recovery
Process Enhancement
Engineered for Non-Stop Heavy Production
Power Utilization
Metric | Value |
Grinding Power | 50 HP |
Material Removal | 50 cm³/min |
Power Factor | 0.9 |
Energy Efficiency | Industry best |
Productivity Gains
Metric | Gain |
Stock Removal | 5x faster |
Passes Required | 75% fewer |
Cycle Time | 60% reduction |
Capacity Increase | 300% |
Reliability Data
Metric | Target |
MTBF (Mean Time Between Failures) | 4,000+ hours |
Uptime | 95%+ |
Bearing Life | 10,000+ hours |
Spindle Rebuild | 5+ years |
CG 6020 vs Conventional Heavy Grinding
Feature | CG 6020 | Conventional |
Grinding passes | 1 | 5-7 |
Cycle time | 5 min | 25 min |
Power consumption | 50 HP | 3 x 30 HP |
Floor space | 12.5 m² | 35 m² |
Operators needed | 1 | 3 |
Precision | ±0.002mm | ±0.005mm |
Automation ready | Yes | No |
Cost Analysis
Machine cost: Higher initial
Operating cost: 60% lower
Maintenance: 50% lower
ROI period: 18-24 months
Heavy-Duty Support for Heavy-Duty Operations
Installation Support
Training Programs
Maintenance Packages
Service Guarantees:
Technical Documentation & Resources
CG 6020 Brochure
- Complete specifications
(PDF, 16 pages)
Power &Foundation Guide
- Installation requirements
(PDF, 12 pages)
CAD Models
- Machine layout drawings
- Foundation drawings
Application Guide
- Large component grinding
(PDF, 20 pages)
ROI Calculator
- Heavy -duty specific
(Excel)
Maintenance Manual
- Prevention maintenance
(PDF Sample)
Ready for Heavy-Duty Performance
Transform your large component grinding with CG 6020
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