Discover the performance and technology that sets the CG 6012 apart from the competition
Technical Specification
- Grinding Diameter: 3-120mm
- Grinding Length: Up to 1200mm
- Precision: ±0.0015mm
- Production: up to 1000 parts/hours
- Changeover time: <5 minutes
- Multi-step capability: 5 operations
- Automation ready design
- 24/7 unmanned operation capable
- Program storage: 500+ parts
- Setup reduction: 80%
- First part approval: <3 parts
- OEE: 90%+ achievable
Unique Selling Points
Complete setup change in under 5 minutes
5 different diameters in single setup
Plug-and-play with feeding systems
Store 500+ part programs
Technical Specification
Technical Specifications
Production Capabilities
Automation Features
Power & Utilities
Dimensions & Installation
Technical Specifications
Machine Capacity
Parameter | Specification |
Min. grinding diameter | 3 mm |
Max. grinding diameter | 120mm |
Max. grinding length (infeed) | 400mm |
Max. grinding length (through-feed) | 1 200mm |
Through-feed rate | 0.5 - 20m/min |
Heavy stock removal | < 5 minutes |
Grinding Wheel Specifications
Parameter | Specification |
Wheel dimension | 610 x 300 x 304.8 mm |
Wheel speed | 1000-1500 RPM (variable) |
Spindle motor | 40 HP (30 kW) |
Quick wheel change | Hydraulic clamping |
Auto balancing | Standard |
Regulating Wheel Specifications
Parameter | Specification |
Wheel dimensions | 400 x 300 x 152.4mm |
Speed range | 10 - 250 RPM |
Drive motor | 5 HP servo |
Quick positioning | Servo preset |
Memory position | 100 |
Work Rest Blade
Parameter | Specification |
Quick change design | Magnetic clamping |
Blade sets | 10 preset positions |
Change time | 30 seconds |
Repeatability | ±0.001 mm |
Machine Construction
Parameter | Specification |
Base material | Grade 25 cast iron |
Machine weight | 12,000 kg |
Thermal stability | ± 1°C control |
Vibration isolation | Active dampening |
CNC Control System
Parameter | Specification |
Controller | Fanuc 31i-B |
Display | 15" touchscreen |
Programming storage | 500 + parts |
Network | Ethernet/wifi |
Data collection | Built-in- SPC |
Production Capabilities
Production Capabilities
High-Volume Performance
- Parts per hour: 100-1000 (size dependent)
- Setup parts: 1-3 parts only
- Batch flexibility: 50 to 50,000
- Unmanned runtime: 8+ hours
Multi-Step Grinding
- Steps per cycle: Up to 5
- Diameter variation: ±30mm
- Length steps: Unlimited
- Taper grinding: ±5°
- Profile grinding: Yes
Quality Consistency
- Cpk capability: >1.67
- Size variation: <0.001mm
- Surface finish: Ra 0.15-0.5 μm
- First part success: 95%+
- SPC integration: Real-time
Material Handling
- Bowl feeder: 3-50mm parts
- Magazine loader: 50-120mm
- Robot interface: Standard
- Part orientation: Automatic
- Reject handling: Segregated
Automation Features
Automation Features
Quick Changeover System
- Preset wheel positions
- Automatic blade change
- Program selection: Barcode/RFID
- Coolant adjustment: Automatic
- Parameter optimization: AI-assisted
Integrated Automation
- Bowl feeder ready
- Robot interface standard
- Vision system compatible
- Conveyor integration
- Part tracking system
Smart Features
Smart Features
- Predictive maintenance
- Process monitoring
- Quality prediction
- Efficiency tracking
- Remote access
Data Management
Data Management
- Production reports
- Quality statistics
- OEE monitoring
- Preventive maintenance
- Energy tracking
Power & Utilities
Power & Utilities
Power Requirements
Power Requirements
- Total connected load: 55 kW
- Voltage: 415V ±10%
- Frequency: 50/60 Hz
- Phase: 3-phase + neutral
- Power factor: 0.9
Compressed Air
Compressed Air
- Pressure: 6 bar
- Consumption: 120 lpm
- Quality: ISO 8573-1 Class 3
Coolant System
Coolant System
- Tank capacity: 750 liters
- Filtration: Paper + Magnetic
- Temperature control: ±0.5°C
- Concentration monitor: Auto
- Life: 6+ months
Dimensions & Installation
Dimensions & Installation
Machine Dimensions
Machine Dimensions
- Length: 4000 mm
- Width: 2200 mm
- Height: 2000 mm
- Net weight: 12,000 kg
- Gross weight: 13,000 kg
Space Requirements
- Front clearance: 1500 mm
- Rear clearance: 1000 mm
- Side clearance: 1200 mm
- Automation space: 2000 mm
- Total footprint: 20 m²
Foundation Requirements
Foundation Requirements
- Type: Reinforced concrete
- Depth: 800 mm
- Grade: M25
- Isolation: Recommended
- Leveling: ±0.02mm/m
Proven Performance Across Critical Applications
Automotive Mass Production
Critical Components:
Fuel injector parts
Valve components
Transmission pins
Sensor shafts
Bearing Industry
Critical Components:
Inner/outer races
Bearing pins
Needle rollers
Cage components
Fastener Manufacturing
Critical Components:
Socket pins
Dowel pins
Shoulder bolts
Special fasteners
Medical Components
Critical Components:
Surgical pins
Trocar components
Dental implants
Guide pins
Complete Automation Solutions for 24/7 Production
Standard Automation Interface
- Robot-ready design
- Standard communication protocols
- Plug-and-play connectivity
- Safety integration
- SCADA compatibility
Automation Packages
Entry Level - Bowl Feeder
Mid Level - Magazine Loader
Advanced - Robotic Cell
Complete Line Integration
Revolutionary 5-Minute Changeover
1. Minute 1: Select new program
2. Minute 2: Auto wheel positioning
3. Minute 3: Quick blade change (magnetic)
4. Minute 4: Coolant flow adjustment
5. Minute 5: First part ready!
Features That Enable Quick Change:
- 500+ stored programs
- Preset wheel positions
- Magnetic blade clamping
- Automatic gap setting
- Smart coolant control
- One-touch program load
Changeover Comparison
Features | CG 6012 | Conventional |
Program change | 10 seconds | 5 minutes |
Wheel position | 30 seconds | 15 minutes |
Blade change | 30 seconds | 10 minutes |
First part OK | 2 seconds | 30 minutes |
Total time | 5 seconds | 60 minutes |
Intelligence for Maximum Efficiency
1. Production Monitor
2. Predictive Maintainance
3. Quality Assurance
4. Energy Management
Expert Support for High-Volume Success
Quick Change Mastery (2 days)
Automation Integration (3 days)
Production Excellence (3 days)
Support Services
High-Volume Production Resources
CG 6012 Catlog
- Complete specifications
(PDF, 20 pages)
Automation Guide
- Integration options
(PDF, 15 pages)
Quick change Manual
- setup procedures
(PDF, 10 pages)
Layout Drawings
- Space planning
(CAD)
ROI Worksheet
- Customizable calculator
(Excel)
Sample programs
- Comman parts library
(ZIP)
Ready to Revolutionize Your Production
Join 300+ manufacturers who've transformed their operations with CG 6012
Production Analysis
Current vs. projected output
Changeover time study
ROI calculation
Custom proposal
Live Production Demo
See actual changeover
Bring your parts
Test production run
Meet operators
Automation Consultation
Integration planning
System design
Budget options