Discover the performance and technology that sets the CG 600 apart from the competition
Technical Specification
- Grinding Diameter: 3-60mm
- Grinding Length: Up to 600mm
- Precision: ±0.001mm
- Surface Finish: Ra 0.1-0.4 μm
- Cycle Time: 30% faster
- Setup Time: <15 minutes
- Production Rate: 120 parts/hour
- Uptime: 98%+ availability
- Cycle Time: 30% faster
- Setup Time: <15 minutes
- Production Rate: 120 parts/hour
- Uptime: 98%+ availability
- CNC Controller: Fanuc 0i-TF Plus
- Programming: Conversational + G-code
- IoT: Real-time monitoring
- Industry 4.0: Full integration
- CNC Controller: Fanuc 0i-TF Plus
- Programming: Conversational + G-code
- IoT: Real-time monitoring
- Industry 4.0: Full integration
What Makes CG 600 Unique
Dress while grinding - save 40% cycle time with our innovative dual-path technology
Consistent ±0.001mm tolerance achievement for the most demanding applications
IoT enabled with predictive maintenance and real-time performance monitoring
30% lower power consumption compared to traditional centerless grinders
CG 600 Detailed Specifications
Complete technical documentation and specifications for the CG 600 centerless grinder
Technical Specifications
Performance & Precision
Features & Technology
Power & Utilities
Dimensions & Installation
Technical Specifications
Machine Capacity
Parameter | Specification |
Min. grinding diameter | 3 mm |
Max. grinding diameter | 60mm |
Max. grinding length (infeed) | 300mm |
Max. grinding length (through-feed) | 600mm |
Through-feed rate | 0.5 - 15 m/min |
Infeed rate | 0.001 - 10 mm/min |
Grinding Wheel Specifications
Parameter | Specification |
Wheel dimensions | 610 x 250 x 304.8 mm |
Wheel speed | 1200 RPM (variable) |
Spindle motor | 30 HP (22 kW) |
Spindle bearing | Angular contact, P4 grade |
Wheel head swivel | ±3° |
Coolant motor | 1 HP |
Regulating Wheel Specifications
Parameter | Specification |
Wheel dimensions | 350 x 250 x 127 mm |
Speed range | 10 - 200 RPM |
Drive motor | 3 HP servo |
Feed system | Ball screw, 0.001mm resolution |
Swivel range | ±6° |
Work Rest Blade
Parameter | Specification |
Blade material | Carbide / Diamond coated |
Height adjustment | ±50 mm |
Angular adjustment | 0° to 10° |
Quick Change System | Yes |
Machine Construction
Parameter | Specification |
Base material | Grade 25 cast iron |
Bed hardness | 180-220 BHN |
Slideways | Hardened & ground, Turcite lined |
Linear Guides | THK/HIWIN, 45mm |
Ball Screws | C3 grade, 40mm dia |
CNC Control System
Parameter | Specification |
Controller | Fanuc 0i-TF Plus |
Display | 10.4" color LCD touchscreen |
Programming | Conversational & ISO G-code |
Program storage | 2GB (1000+ programs) |
Interface | USB, Ethernet, RS232 |
Performance & Precision
Achievable Tolerances
- Diameter tolerance: ±0.001 mm
- Roundness: 0.001 mm
- Cylindricity: 0.002 mm/100mm
- Straightness: 0.002 mm/100mm
- Surface finish: Ra 0.1 - 0.4 μm
Production Data
- Parts per hour:20-120 size dependent
- Wheel life: 3000+ hours
- Dressing interval: 500-1000 parts
- MTBF: 5000+ hours
- OEE: 85%+ achievable
Material Capabilities
- Hardened steel (up to 65 HRC)
- Stainless steel (all grades)
- Tool steel
- Titanium alloys
- Carbide
- Ceramics
- Super alloys (Inconel, Hastelloy)
Features & Technology
Dual-Path Control System
- Simultaneous grinding and dressing
- 40% cycle time reduction
- Consistent wheel profile
- Extended wheel life
- Automatic compensation
IoT & Industry 4.0 Features
- Real-time performance dashboard
- Predictive maintenance alerts
- Energy consumption monitoring
- Production analytics
- Remote diagnostics
- OPC-UA compatibility
- Cloud data storage option
Automation Features
- Automatic wheel balancing
- In-process gauging capability
- Post-process measurement interface
- Automatic loading compatibility
- Part sorting interface
- SPC data collection
Safety Features
- CE certified design
- Interlocked guards
- Wheel burst protection
- Emergency stop system
- Light curtain ready
- Coolant mist extraction
Power & Utilities
Power Requirements
- Total connected load: 45 kW
- Voltage: 415V ±10%
- Frequency: 50/60 Hz
- Phase: 3-phase + neutral + earth
- Power factor: 0.85
Coolant System
- Tank capacity: 500 liters
- Filtration: Magnetic + Paper
- Temperature control: ±1°C
- Flow rate: 100 lpm
- Concentration monitoring: Automatic
Compressed Air
- Pressure: 6 bar
- Consumption: 100 lpm
- Quality: Clean, dry air
Dimensions & Installation
Machine Dimensions
- Length: 3500 mm
- Width: 2000 mm
- Height: 1800 mm
- Net weight: 8500 kg
- Gross weight: 9200 kg
Foundation Requirements
- Type: RCC isolated foundation
- Depth: 750 mm
- Concrete grade: M25
- Foundation bolts: 16 nos, M24
Space Requirements
- Front clearance: 1500 mm
- Rear clearance: 1000 mm
- Side clearance: 1000 mm each
- Ceiling height: 3500 mm minimum
Proven Performance Across Critical Applications
Collage of aerospace parts
Critical Components:
Turbine shafts
Landing gear pins
Actuator rods
Bearing races
Medical components array
Critical Components:
Bone screws
Surgical pins
Guide wires
Dental implants
Automotive parts display
Critical Components:
Fuel injector parts
Transmission pins
Valve stems
Sensor shafts
Tool components
Critical Components:
Punch pins
Ejector pins
Core pins
Guide posts
Customize Your CG 600 for Maximum Productivity
Standard Package Includes
Grinding Components
Work Rest & Tools
Documentation & Training
Optional Accessories
Bowl Feeger System
- For parts 3-25mm diameter
- 500 parts capacity
- Automatic orientation
Robotic Loader
- 6-axis robot integration
- Multiple part handling
- Unmanned operation
Gantry Loader
- For long parts
- Magazine capacity: 100 parts
- Quick changeover
Measurement Systems
In-Process Gauging
- Real-time size control
- Automatic compensation
- 0.0001mm resolution
Post-Process Measurement
- 100% inspection
- SPC data collection
- Quality reports
Additional Options
Comprehensive Support for Peak Performance
Installation & Commissioning
- Professional installation team
- Foundation preparation guidance
- 5-day commissioning process
- Initial calibration & runoff
- Performance guarantee testing
Training Programs
- Operator Training (3 days)
- Machine operation
- Basic programming
- Daily maintenance
- Safety procedures
- Advanced Training (5 days)
- Complex programming
- Process optimization
- Troubleshooting
- Preventive maintenance
Lifetime Support
- 24/7 technical helpline
- Remote diagnostics
- Annual maintenance contracts
- Genuine spare parts
- Upgrade programs
Technical Documentation & Resources
Product Brochure
- Comprehensive overview
(PDF, 12 pages)
Technical
Specifications
- Detailed specifications
(PDF, 8 pages)
CAD Models
- STEP, IGES, DWG formats
Installation Guide
- Foundation & utilities
(PDF, 20 pages)
ROI Calculator
- Customizable calculator
(Excel)
Application Notes
- Industry-specific guides
(PDF, 15 pages)
Additional Resources
🎥Operation Videos Playlist →
🔧Maintenance Checklist →
⚙️Spare Parts Catalog →
📊Process Optimization Guide →
Ready to Experience Precision?
Let's discuss how the CG 600 can transform your grinding operations
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