Product Overview
The GG 500 is a specialized CNC groove grinding machine engineered specifically for IC engine valve groove grinding. With its advanced dual-path CNC control system and pneumatic autoloader, it delivers exceptional precision and productivity for automotive valve manufacturers
Key Benefits
High Precision
- Groove diameter tolerance: ≤±0.04mm
- Groove run out: <0.05mm
- Stem OD tolerance: ±0.005mm
- Superior surface finish: Ra 0.6 μm
Maximum Productivity
- Ultra-fast cycle time: ≤8 seconds per valve
- Pneumatic controlled autoloader
- Simultaneous grinding and dressing
- Minimal setup time
Versatile Processing
- Stem diameter: Ø 4-14mm
- Head diameter: Ø 23-50mm
- Job length: 75-160mm
- Various groove profiles
Technical Specifications
Parameter | Specification |
Stem Diameter Range | Ø 4 - Ø 14 mm |
Head Diameter | Ø 23 - Ø 50 mm |
Job Length | 75 - 160 mm |
Center Height | 1050 mm from floor |
Grinding Wheel | Ø 508 x 30 x Ø 304.8 mm |
Regulating Wheel | Ø 300 x 200 x 127 mm |
Wheel Speed | 33/45 m/sec, 1260 rpm |
Motor Power | 15 kW (20 HP) |
Control System | FANUC (Std), Optional: Siemens/Mitsubishi/Allen Bradley |
Machine Dimensions | 3150 x 1900 x 1850 mm |
Machine Weight | Approx. 5500 kg |
Performance Metrics
Quality Parameter | Specification |
Groove Diameter Tolerance | ≤±0.04mm (cmk≥1.67) |
Groove Run Out | <0.05mm (cmk≥1.33) |
Surface Roughness | Ra 0.6 μm |
Stem OD Tolerance | ±0.005mm |
Stem Run Out | 0.008mm |
Cycle Time ≤±0.04mm (cmk≥1.67) | ≤8 seconds (stock removal ≤1.2-1.6mm) |
Special Features
Advanced Control System
- Dual path CNC control for simultaneous operations
- Real-time process monitoring
- Automatic compensation system
- User-friendly HMI interface
Automation Features
- Pneumatic controlled autoloader unit
- Top loading chute for easy component loading
- Automatic sorting of good/reject parts
- Integration ready for Industry 4.0
Precision Engineering
- Hydrodynamic spindle design
- High-frequency grinding spindle
- Precision ball screw drives
- Thermal stability control
Applications
Primary Applications
- IC engine intake valves
- IC engine exhaust valves
- Collet groove grinding
- Special groove applications
Industries Served
- Automotive OEMs
- Valve manufacturers
- Two-wheeler industry
- Commercial vehicle sector
- Marine engine manufacturers
Why Choose GG 500
1. Proven Performance
- Over 100 installations worldwide
- Consistent quality output
- Minimal rejection rates
- Extended wheel life
2. Technical Support
- Comprehensive training programs
- Application engineering support
- Remote diagnostics capability
- Quick service response
3.Cost Benefits
- Reduced cycle time
- Lower cost per component
- Minimal tooling costs
- Energy efficient operation
Optional Accessories
- In-process gauging system
- Automatic wheel balancing
- Coolant filtration system
- Dust collection unit
- Statistical process control software
- In-process gauging system
- Automatic wheel balancing
- Coolant filtration system
- Dust collection unit
- Statistical process control software